Cutting

Waterjet Cutter PORTIO JET

Waterjet Portion Cutter


The MARELEC PORTIO JET is a state of the art waterjet cutter based on more than 15 years successful experience in portioning. The waterjet cutter is designed to portion boneless poultry products such as chicken breast and boneless leg meat into predetermined customized shapes while maintaining fixed weights.


Key benefits

  • Unparalleled accuracy
  • Optimized yields
  • Intelligent cutting algorithms
  • Modular design for increased capacity
  • Extremely hygienic, easy to clean
  • User friendly software interface
  • Touch screen
  • Separate high pressure pump
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The PORTIO JET is developed to maximize yields when cutting predetermined shapes from poultry fillets or deboned leg meat to fixed weights. The camera and laser combination scans to the highest accuracy and the intelligent cutting algorithm calculates the optimum cutting pattern. Typical applications include cutting chicken fillets into fixed-weight portions, cubes or strips. Boneless leg meat can be trimmed down and portioned into fixed weight portions, better known as steaks or thigh patty. Strips or cubes, such as karaage, kakugiri or BLK, are extermely popular. 

The MATRIX J software collects all production data from the PORTIO JET and allows it to generate production reports for each shift or program and to trace changes at machine level. MATRIX J software enables users to remotely take programs offline and monitor the status of the machine status using an event log.

Specifications

  • Lanes: 1 / 2
  • Cameras: 2 top camera's
  • Belt width:  600mm / 23,6 inch
  • Max. product dimensions: 800 x 580 x 70 mm / 31,5 x 22,8 x 2,75 inch
  • Maximum pressure: 3800bar / optional 6000bar  
  • Max. cutting rate:  Depending on application and amount of cutting stations
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Unparalleled accuracy

The waterjet cutter PORTIO JET uses the latest vision technology, featuring a 200Hz camera scans the products such as chicken fillets or boneless leg meat and converts this into a 3D model

Flexible cutting algorithms

By marking which cuts have priority over others our portioning software will determine the cutting pattern creating the most value.

Optimized yields

Combining the latest vision technology with our PORTIO JET optimalisation software and state of the art nozzles results in the highest yield in the market.

Modular design for increased capacity

The base unit of our waterjet cutter exists out of 1 scanning station and 2 high pressure cutting stations called the PORTIO JET 2. Depending on the needs, the PORTIO JET 2 can be extended by series of 2 high pressure waterjet stations up to 8 cutting stations in total.

Extremely hygienic, easy to clean

The waterjet cutter complies to the most stringent hygiene standards. The open structure of the portioning machine for poultry allows to pressure wash and disinfect the entire in- and outside. All cabinets with electrics and electronics have a unique drying system to prevent condensation building up as well as the dual sealing concept on all doors.

User friendly software interface

Intuitive programming of cutting patterns and fast and easy fine-tuning of the programs to get the maximum yields. The cutting pattern is visible on the screen along with the indication of the thickness and the weight of every poultry portion.

Subject to modifications for technical progress
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